In addition, vinyl coatings improve the aesthetic properties of substrates with an unlimited color selection. Industries that benefit from plastic coatings include medical, electronics, aerospace, automotive, food processing, sporting goods, construction and chemical processing. Read More…
Leading Manufacturers
Molded Devices, Inc. Sellersville
Sellersville, PA | 800-398-2520We are plastic experts, and we offer many services for our customers, including dip molding and a whole lot more. No matter who our customers are, we will work our hardest to ensure that you are fully satisfied with our products.
Innovative Coatings, Inc.
Medway, MA | 508-533-6101Innovative Coatings is a manufacturer of plastisol dip molding and fluidized bed powder coatings of epoxy, polyolefins, nylon and vinyl. Our dip coatings are of FDA-approved and biomedical grades.
Texas Dip Molding & Coating, Inc.
San Antonio, TX | 508-533-6101Texas Dip Molding & Coating is known for our high quality custom coating that maximizes strength, hardness, flexibility and durability for parts designed and manufactured in any application.
Precision Dip Coating LLC
Waterbury, CT | 203-805-4564Precision Dip Coating provides dip coating services for the manufacture of soft plastic parts such as cap plugs. hand grips, and more. Decorative and protective, our services are very cost effective and we have a proven track record for on time delivery and precise manufacturing. We can match any color you need, and offer services such as assembly, die cutting, packaging, and decorating.
Carlisle Plastics Company, Inc.
New Carlisle, OH | 937-845-9411Carlisle Plastics is a dip molding plastics manufacturer offering end caps, plastisol paint masks, thread protectors, tube closures, protective caps and decorative caps.
Rubber & Plastics Company
Auburn Hills, MI | 800-482-1842Rubber & Plastics Company has 50 years of experience in manufacturing dip molding with the materials, equipment and flexibility to rapidly prototype. We provide standard and custom designed high-temp paint masks, caps, grips and plugs.
Vinyl Coating - Texas Dip Molding & Coating, Inc.As a result of their flexibility and high abrasion resistance, vinyl coatings are utilized for a wide range of applications such as hand grips for tools, deep fry racks, wheelchair rims, hangers, playground equipment, outdoor furniture, steering controls and electrical insulation covers. The two most common vinyl compounds used in vinyl dip coating processes include plastisols and PVC.
Vinyl Coating - Texas Dip Molding & Coating, Inc.Plastisol is a vinyl compound which is liquid at room temperature and solidifies permanently when heated. PVC stands for polyvinyl chloride and is an organic polymer formed by treating vinyl chloride monomers with peroxide, creating extra-strength and resilience. Additional vinyl compounds include polyvinyl acetate, polyvinyl alcohol and acrylic compounds.
A vinyl coating is formed during the dip coating process, also referred to as immersion coating. Dip coating is the full or partial immersion of a substrate into a tank containing a liquid vinyl coating material, removing the piece from the tank, and allowing it to drain. The process is three steps: immersion, dwell time and withdrawal.
During immersion stage, the substrate, or part, is immersed in the liquid vinyl compound at a constant speed. In the dwelling stage, the substrate stays motionless and fully immersed in order for the liquid to gel and apply to the substrate. Lastly, in the withdrawal stage the substrate is removed, again at a constant speed. How quickly the substrate is removed from the tank determines the thickness of the vinyl coating applied to the board.
There are two types of dip coating processes: hot dip coating and cold dip coating. The hot dip coating process is the most common and is used for almost all polymer coating applications. During this process the vinyl compound is kept in a liquid state while heated and primed substrates are dipped into the compound from an overhanging rack.
The vinyl on the substrate is then placed in a heated chamber and heat-treated for final fusion. Cold dip coating process is used mostly for thin coatings of vinyl and is much less common. The difference between hot dip coating and cold dip coating is that in cold dip coating the object is dipped in a liquid vinyl compound without preheating.